ESM2 with AFR2 Control Upgrade
The next generation of controls for Waukesha* engines offers functionality, benefits, and a simplified user experience.
A large, full-color touch screen display panel allows users to see all engine parameters, trend data, view manuals and service bulletins, and walk through troubleshooting steps, eliminating the need for a laptop computer. Now with the ability to read exhaust and main bearing temperatures and oil pressure permissive for starting, your investment is protected more than ever!
![waukesha engine esm product](https://www.ironline.com/wp-content/uploads/2019/11/1.png)
BENEFITS
What can this upgrade do for you?
Increased engine uptime and improved availability, through:
- Knock detection algorithm that adjusts timing to keep your engine running through changes in fuel quality and ambient conditions.
- Misfire detection utilizing sensors monitoring every cylinder combustion event to ensure optimal uptime and fast identification of combustion-related faults.
- Ignition power module with advanced diagnostics monitors spark plug performance and life to predict maintenance intervals and increase spark plug life.
- Remote monitoring connectivity capabilities to APM system to remotely monitor engine and driven equipment health, monitor and improve equipment reliability, and optimize plant performance.
- Ignition timing is based on a higher resolution map allowing for tighter control and reduced exhaust temperatures on hotter fuels.
Reduced maintenance cost through improved engine / controls serviceability and faster troubleshooting including:
- One ECU combines the use of multiple modules utilizing a smaller footprint on the engine, making servicing the engine easier.
- Industrial PC HMI provides all engine control inputs and diagnostic information onsite without the use of an additional computer or laptop.
- Support and fault diagnostics for nearly every engine system integrated into onsite HMI panel help to identify and resolve issues quickly with step-by-step troubleshooting guides, reducing engine downtime.
- Advanced power distribution box with power conditioning and fault monitoring that is communicated to the HMI panel reduces downtime and simplifies troubleshooting issues.
![esm2 with afr2 control](https://www.ironline.com/wp-content/uploads/2021/02/panel-img_1382small.jpg)
PRODUCT DETAILS
How we get you there?
ESM*2 control upgrade includes:
- Engine control unit (ECU) with knock sensors, ignition system, and governor actuator
- New upgraded harnesses, wireways, and engine sensors
- Human Machine Interface (HMI) industrial PC touch-screen control panel
- Power distribution box with fault logic communicated to ECU
- Customer interface harness
- Air/fuel ratio control (AFR2 functionality)
- Exhaust and main bearing thermocouples integrated with ECU
ESM2 offers a variety of control features, including:
- Start-stop control
- Engine safeties
- Fault logging and diagnostics
- Data trending and logging through HMI
- Service tool with online troubleshooting guide and engine manuals integrated into HMI
- Remote monitoring capabilities utilizing predix-enabled Asset Performance Management (APM) software
![afr2 control upgrade](https://www.ironline.com/wp-content/uploads/2021/02/esm2-upgrade-070620.jpg)
APPLICABILITY
Find your version:
F3514GSI/F3524GSI Upgrade
F3514GSI/F3524GSI | Option I | Option II | Option III | Option IV |
---|---|---|---|---|
ESM2 | ✔ | ✔ | ✔ | ✔ |
Harnesses / Mounting Brackets | ✔ | ✔ | ✔ | ✔ |
Power Distribution Box | ✔ | ✔ | ✔ | ✔ |
AFR2 | ✔ | ✔ | ✔ | ✔ |
Exhaust / Main Bearing Thermocouples | ✔ | ✔ | ✔ | ✔ |
HMI Industrial PC | ✔ | ✔ | ✔ | ✔ |
Gear Housing | ✔ |
L5794GSI Upgrade
L5794GSI | Option I | Option II | Option III | Option IV | Option V |
ESM2 | ✔ | ✔ | ✔ | ✔ | ✔ |
Harnesses/Mounting Brackets | ✔ | ✔ | ✔ | ✔ | ✔ |
Power Distribution Box | ✔ | ✔ | ✔ | ✔ | ✔ |
AFR2 | ✔ | ✔ | ✔ | ✔ | ✔ |
Exhaust/Main Bearing Thermocouples | ✔ | ✔ | ✔ | ✔ | ✔ |
HMI Industrial PC | ✔ | ✔ | ✔ | ✔ | ✔ |
APM (remote monitoring capability) | ✔ | ✔ | ✔ | ✔ | ✔ |
Flywheel & Housing | ✔ | ||||
Gear Housing | ✔ | ||||
Cam Timing Disc | ✔ | ||||
Gas Regulators | ✔ | ✔ | |||
emPact 0.15g NOx Catalyst System2 | ✔ | ✔ | ✔ | ✔ | ✔ |
L7044GSI Upgrade
L7044GSI | Option I | Option II | Option III | Option IV | Option V |
ESM2 | ✔ | ✔ | ✔ | ✔ | ✔ |
Harnesses/Mounting Brackets | ✔ | ✔ | ✔ | ✔ | ✔ |
Power Distribution Box | ✔ | ✔ | ✔ | ✔ | ✔ |
AFR2 | ✔ | ✔ | ✔ | ✔ | ✔ |
Exhaust/Main Bearing Thermocouples | ✔ | ✔ | ✔ | ✔ | ✔ |
HMI Industrial PC | ✔ | ✔ | ✔ | ✔ | ✔ |
APM (remote monitoring capability) | ✔ | ✔ | ✔ | ✔ | ✔ |
Flywheel & Housing | ✔ | ||||
Gear Housing | ✔ | ||||
Cam Timing Disc | ✔ | ||||
Gas Regulators | ✔ | ✔ | |||
emPact 0.15g NOx Catalyst System2 | ✔ | ✔ | ✔ | ✔ | ✔ |